Case Study · Manufacturing

Wi-Fi Coverage Upgrade for a Northern Ontario Manufacturer

A Northern Ontario manufacturer replaced a patchwork of unmanaged consumer-grade access points with a cloud-managed Cisco Meraki Wi-Fi design covering plant, warehouse, and office floors without dead zones.

Industry
Manufacturing
Size
120 staff across plant, warehouse, and office
Region
Greater Sudbury, Ontario

Client name and confidential details have been omitted. Specifics generalized to protect the business.

The Challenge

  • Dead zones on the plant floor and in the warehouse causing scanner and tablet disconnects
  • Consumer-grade APs added over years with no centralized management
  • Guest, staff, and OT devices all on the same SSID
  • No visibility into client experience, roaming behaviour, or coverage gaps

Assessment

  • On-site Wi-Fi survey across plant, warehouse, and office
  • Reviewed existing switching, PoE budget, and uplinks
  • Identified OT devices, scanners, tablets, and VoIP phones with specific RF requirements
  • Modelled Meraki MR and MS sizing with appropriate Enterprise licensing

The Solution

  • Deployed Cisco Meraki MR series access points sized to plant and warehouse coverage requirements
  • Replaced uplink switches with Meraki MS for PoE and consistent cloud management
  • Separated SSIDs: staff (802.1X), shop-floor scanners, guest, and IoT
  • Configured QoS for VoIP and prioritized scanner traffic
  • Enabled Meraki Insight for ongoing client-experience monitoring

Results

0

reported scanner disconnects after cutover (down from daily)

4

isolated SSIDs replacing one flat wireless network

Full coverage

across plant, warehouse, and office floors verified by post-deployment survey

Centralized

cloud dashboard for ongoing visibility and troubleshooting

Technologies Used

  • Cisco Meraki MR
  • Cisco Meraki MS
  • Meraki Insight
  • 802.1X / RADIUS

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